In mining, a SAG mill is a rotating drum (the size of a house!) that grinds ore into powder. If one of its bolts fails, things can go really bad - including workers nearby getting injured. Llaqta Ingenieros Sac attached tiny sensors to each bolt to measure tension continuously. The moment a bolt starts to loosen, maintenance gets an alert. A cool example of how preventive maintenance looks like in the field - and how LORIOT and Ubidots partnered to make it happen.
Predictive safeguarding replaces reactive maintenance. In large-scale mining operations, the unexpected failure of critical assets like SAG and ball mills introduces significant operational risk. Our latest use case highlights how Llaqta Ingenieros S.A.C. addressed this challenge at Minera Chinalco Perú S.A., combining LORIOT network connectivity with Ubidots as the centralized IoT application platform. By integrating specialized strain gage sensors with LORIOT’s robust LoRaWAN network infrastructure, they successfully transitioned from manual, periodic inspections to continuous, remote monitoring of critical structural components. This project implementation enabled early detection of fractured bolts before catastrophic structural failure could occur. 🔹 Immediate detection of tension loss in high-wear components. 🔹 Shift from reactive fixes to data-driven predictive strategies. 🔹 Fostering resilient industrial innovation, protecting workforce safety, and promoting responsible production. The true value of Industrial IoT lies in its ability to transform high-stakes assets into intelligent, self-reporting systems, providing decision-makers with the high-fidelity data needed to protect both personnel and productivity. 📖 Discover the full technical breakdown and solution architecture: https://lnkd.in/eKU-Mqvr